60-80 PPM Shisha Tobacco Packaging Line
60-80 PPM Shisha Tobacco Packaging Line
A complete packaging line from shisha tobacco raw materials to 10 packs in a box. The speed can reach 60-80 packages per minute. It is cost-effective and suitable for small start-up companies.
Features:
◆ Save labor and can be operated by 3-5 people
◆ Change flavors after 15 minutes
◆ Consistent packaging to protect the brand
◆ Simple structure and easy to operate
◆ Full food grade material contact surface
| Model | JCS-80 |
|---|---|
| Speed | 60-80 packs/min |
| Packaging weight | 25-60gr |
| Weight accuracy | ±3% |
| Total Power | 27kw |
| Air pressure | 0.6-0.8mpa |
| Dimension | 12*11*2（m） |
Shishapack 60-80 PPM Shisha Tobacco Packaging Line
The 60-80 PPM Shisha Tobacco Packaging Line is a high-efficiency tobacco packaging production line designed for small and start-up companies. It handles the entire process from raw material to boxed products and is capable of managing wet and sticky tobacco products. This system, when combined with accurate dosing and packaging systems, will allow an efficient output of 60-80 packets per minute with fast flavor changes to increase production versatility.
As opposed to conventional methods of packaging that are manual and semiautomatic, the use of the 60-80 PPM Shisha Tobacco Packaging Line comes with many benefits, including efficiency and labor cost savings, which will help companies create their production standards quickly.
Shishapack, with its experience in the industry, can assist clients in the design and manufacture of this line, along with installation and after-sales services.
Production Workflow
This 60-80 PPM Shisha Tobacco Packaging Line is designed as a fully or semi-automated continuous production system, covering the entire process from tobacco raw material handling to final boxed packaging. It ensures high efficiency and stable output, suitable for small and start-up tobacco manufacturers.
1.Raw Material Feeding & Preparation
Tobacco raw materials are first fed into the system’s feeding unit. Operators prepare and adjust the base formulation according to production requirements, ensuring all materials meet production standards for the subsequent packaging process.
2.Precise Dosing & Conveying
The system accurately measures and conveys the tobacco material to the filling section. Each pack maintains consistent weight, meeting the ±3% accuracy requirement to ensure stable product quality.
3.Automatic Filling & Packaging
As for the packaging process, the machinery will handle all operations, including forming, filling, and sealing. The 60-80 PPM Shisha Tobacco Packaging Line ensures a consistent production rate of 60-80 PPM.
4.Quick Flavor Changeover
During the switch from one type of flavored tobacco to another, the machinery only requires around 15 minutes to clean and adjust. This is because switching processes should not disrupt the efficient production process.
5.Boxing & Finished Product Output
After packaging the products, they are then sorted into boxes with 10 packs per carton. The packaging line ensures that the finished products can easily be stored and exported.
6.Final Inspection & Collection
Finally, the packaging equipment is responsible for quality control inspection as the final step to ensure the excellent quality of the final product on the 60-80 PPM Shisha Tobacco Packaging Line.
Why You Need the 60-80 PPM Shisha Tobacco Packaging Line
Currently, there is a need for a stable output, efficient production processes, and good brand image in the tobacco processing industry. Start-ups and smaller companies face the challenge of ensuring steady production with low investment.
Meet Small-Scale Efficient Production Needs
Manual and semi-automatic technologies do not allow for simultaneous fast and stable work. The 60-80 PPM Shisha Tobacco Packaging Line provides a stable performance of 60–80 packs per minute, increasing the volume of production quickly.
Reduce Labor Costs and Management Pressure
It involves only 3–5 operators in the production process, reducing the necessity of highly skilled labor.
Enhance Product Consistency and Brand Image
Good packaging quality and accurate weighing will allow forming a professional and reliable brand image.
Increase Production Flexibility for Multi-Flavor Products
Thanks to an easy changing process that takes approximately 15 minutes, the 60-80 PPM Shisha Tobacco Packaging Line can adapt to flavored tobacco or multi-variant product production.
Support Rapid Business Scaling
This automated production line allows small companies to quickly upgrade to standardized assembly line production, providing a foundation for future expansion.
Customization Process
In order to address various requirements of different companies, the 60-80 PPM Shisha Tobacco Packaging Line provides customers with customized configurations that they can select according to their product specifications, output, and processing demands.
1.Requirement Communication
Customers can submit their detailed information related to the kinds of tobacco products, their specifications for packaging, output volume, and any specific demands they may have. We will first carry out an initial assessment and make suggestions that can meet their needs.
2.Solution Design
According to the communication results, our professional engineers can work on a customized line layout plan that includes devices, filling machines, packaging forms, and boxing methods.
3.Pilot Production
Before full-scale manufacturing, small-batch pilot production is available to verify the equipment configuration and production performance, ensuring the 60-80 PPM Shisha Tobacco Packaging Line achieves the expected efficiency and packaging quality in actual operation.
4.Manufacturing & Installation
After confirming the plan, the entire 60-80 PPM Shisha Tobacco Packaging Line is produced according to the customized specifications. During installation, our technical team provides full guidance to ensure smooth commissioning and operation of the line.
5.Training & After-Sales Support
Operation training and maintenance guidance are provided to help customers quickly get started. The customized 60-80 PPM Shisha Tobacco Packaging Line also comes with professional after-sales support to promptly address any issues during operation.
FAQ
Q1: How many operators are required for this production line?
A: Only 3-5 operators are needed for controlling the 60-80 PPM Shisha Tobacco Packaging Line, which helps save costs for labor without reducing efficiency in the manufacturing process.
Q2: What types of tobacco products can this line handle?
A: The 60-80 PPM Shisha Tobacco Packaging Line is ideal for packaging moist and sticky shisha tobacco. In addition, the machinery is made capable of processing multiple variations of shisha tobacco with an ability to change flavor rapidly.
Q3: How long does it take to change flavors?
A: The packaging line supports fast changeovers, and the 60-80 PPM Shisha Tobacco Packaging Line takes about 15 minutes to adjust to new requirements and clean up from the previous batch.
Q4: Can the production line be customized according to our requirements?
A: Yes. Customization of this product is possible in terms of capacity, package specifications, formats, and control systems according to the needs of customers.
Q5: How is the finished product output handled?
A: Products are packaged in a box after the completion of packing, normally in packages of 10 per carton. The 60-80 PPM Shisha Tobacco Packaging Line enables you to get a unified output, which makes the storage and shipping process easier.
